Manufacturing Process
Rice is grown in the sprawling paddy fields that lies at the foothills of the Himalayas .the special soil and climatic conditions on the mountain foothills give basmati its unique aroma and taste. The company processes Paddy Rice, procures the Paddy (raw material) from traders in different states of India.The Paddy is dried and processed in the Mill to produce different varieties of Basmati Rice and its byproducts – Bran and Husk,The Paddy undergoes the Process of – Boiling, Drying, De-Husking, Polishing, Sorting, Grading and Packing.
The state-of-the-art infrastructure is used in manufacturing of rice, Haryana (150 minutes drive from Delhi). It is equipped with the latest machineries for complete processing of the rice, from milling and sorting to polishing and packaging. All the machineries, elevators and plants are completely dust proof and the entire operation area is absolutely hygienic. The processing unit is equipped with advanced machineries of brands like Buhler from Germany and Satake from Japan. A perfect combination of sophisticated machinery and trained workforce provide us an innate capability to meet bulk requirements of the clients within the stipulated time frame. We offer raw basmati rice, Parboiled, basmati rice producers, cooking rice, nutritional value rice, cooked rice, organic rice, vegetable rice, Arborio rice, cooking basmati rice and many other varieties of rice.
Rice Processing
Processing of rice involves a number of steps starting right from the time it reaches rice mill or rice processing plant. As soon as rice arrives from the field, it is de husked by a rubber roll sheller producing brown rice. This is followed by the stage, where the husk is removed without affecting the nutritional composition of the grain. Since there are three types of rice - White Rice, esteemed rice and Parboiled Rice, the processing of rice depends upon the type of rice to be produced. In the case of white rice, after de husking the brown rice is milled to produce white rice. Milling of brown rice involves removal of the outer bran layers of the grain which are darker in colour and are rich in nutrients such as vitamin-B.
The next step involves polishing of rice - and it is the type of polishing that determines the quality of rice. For example, double-polish, silky polish or regular polish gives rice grains a cleaner, brighter and shiny look. However, the average grain length (AGL) is specified prior to the milling of rice and at the same time entails the broken percentage - be it 1%, 2%, 5%, 10%, 25%, 100% broken or as desired by the buyer. While that is so in the case of brown rice, parboiled rice is obtained by means of steam pressure process prior to milling. In this case, rice is parboiled in the hull, which softens the kernel, allowing the surface starch, bran and other components to commingle. This is followed by the drainage of water and after that rice is carefully steam dried. The dried parboiled rice is passed through machines, which remove the hull and polish the kernels.
Dehusking
The paddy is passed between two rubber rollers, which splits the hull open and release the grain. While one-roll spins faster as compared to the other one, tightly pressing against the rice from both sides and strip the husk off.
Destonning
This is one stage, where rice is passed through a specific gravity table that separates the product on the basis of density. In other words, here, the stones are separated from the rice.
Paddy Seperator
The paddy separator removes bran layer from brown rice. We have the most advanced multi-break vertical whiteners that use both abrasion and friction to gently convert brown rice into milled white kernels. We use Satake Machine for the de-husking of paddy.
Sortex
We use worldclass sorting machines for final quality control and enhancement step in the rice mill. Discoloured grains and optionally chalky kernels are removed to yield a first grade product.
Grading
Rice grading is essential in determining rice quality. Rice grading involves two main processes which begin with rice sorting (depending on certain criteria) and assigning grades based on the sorted category.
Packing Facility
We excel in providing consumer packing & bulk packing of the Indian Rice ranging from 1kg to 50 kg. Some of the weight specifications are ½ Kg, 1Kg, 2Kg,5Kg, 10Kg,20Kg,25 Kg. The Rice is packed in the below mentioned packages to prevent the rice from external contaminants and damage during transportation. Fabric Bags, Laminate Pouches, Tyvek, Cartons, Poly Jars, Jute bags
Warehousing
We have huge warehouse facility to hold massive stock of all kinds of Basmati and Non-Basmati rice. The warehouses are well-maintained and well-furnished to sustain the quality standards during the period of storage. In fact, the large stock of products has helped us to cater to the demands of the customers even in the period of crisis.
